
One of the best parts of being a Design Resource Specialist is having access to the people and companies that produce all the wonderful furniture, materials, and objects that we admire and like to specify on our projects. One such company is Emeco, who is in Hanover, PA (land of all the pretzel and potato chip companies). Emeco was gracious to invite me for a visit to their factory, which is a 2-1/2 hour drive from Philadelphia. I brought some colleagues with me, and together we had an amazing day learning about the world of Emeco. Our day ended with a stop at the Utz factory store, where I now have enough potato chips in all kinds of crazy flavors to last the winter. But chips were not the reason we drove out to the country - we wanted to learn about how Emeco makes their aluminum seating products, which have become design classics and can be seen in chic boutique hotels and fast food restaurants alike.
Emeco is extremely proud of their heritage (they started by making chairs for the Navy), and also being one of the only US based manufacturers of aluminum seating, as they excel in the craftsmanship and hand manufacturing that is no longer commonplace in this country. They rely on approximately 60 workers who have highly specialized skills (things like hand polishing aluminum) to handcraft all of their seating. Their sense of pride and quality is pervasive all around the factory, and we were priveledged to see this first hand. Their chairs require 77 steps of fabrication, and we were able to see this in each of the departments, including: forming, welding, grinding, polishing, heat treating, hand finishing, and anodizing. All of this attention to detail is evident in the final product, and doesn't leave the factory until the last watchful eye has inspected the item.

Getting ready in the Lobby for our factory tour, safety glasses on!

Our host for the day, Dan Fogelson, VP of Sales and Marketing - teaching us about welding

Welding by hand

Templates for chair backs

Emeco stamped logos on Phillipe Starck chair backs - done for authenticity purposes to combat knockoffs

20-06 Barstool designed by Norman Foster + Partners, welded and awaiting grinding

Workers grinding chair parts

The best part of the tour: watching the heat treatment which gives rigidity and makes the alumium three times stronger than steel

Seat pans on the floor

Aluminum tubes in a pile, awaiting further production

Anodizing the chairs to give them an aluminum oxide finish

Workman's gloves in the Anodizing Department

Chairs drying after anodization process

Swivel chair bases

Drill

Love that logo!

Weights for BIFMA testing

Lancaster chair being tested for BIFMA

Navy Test Chair at the Emeco factory museum

School of Visual Arts' version of an Emeco chair at the museum

Starck notes at the museum

Our favorite sighting: Pink Navy Chair at the museum
Thank you Emeco for a great visit. You can learn more about the factory here, where there are great video clips including one about inspiration provided by Betty Grable. Long live aluminium!